Saddle welding machines for the production of reduced PP or PE T-pieces

The ASV 3 is a mobile welding device for precise heating element saddle welding of outlet pipes at a 90° angle.

Their main features include:

Field of application

Main pipes: Diameter from 50 mm to 630 mm
Outlet pipes: Diameter from 20 mm to 110 mm
Suitable for weld-on saddles and multi-saddles

Technical features

Robust tensioning strap system for secure fixing of the main tube
Interchangeable reducers for different outlet pipe sizes (20-90 mm)
Finely adjustable scale for precise adjustment of the contact pressure

Welding technology

Specially coated saddle heating elements to minimize material adhesion
Optimized for 90° angle welds

Flexibility and mobility

Adaptable to different pipe sizes thanks to reducing half-shells
Mobile version for flexible use on construction sites

This saddle mounting device offers an efficient and precise solution for saddle welding in various dimensions, and is characterized by its mobility and adaptability.

Size	Dimension
Main pipe sizes	Ø 50 mm – 630 mm
Outlet pipe sizes	Ø 20 mm – 110 mm
Reducing half shells	Ø 20 mm – 90 mm (depending on the outlet pipe size)

Liefermöglichkeiten:

	ASV 3	ASG 3 T	ASG 3 E	ASG 3 T	ASG 3 E
Item number	300 209	300 206	300 207	302 944	300 208
Regulation	–	Thermostat	Electronics	Thermostat	Electronics
Weight (kg)	12,5	2,4	2,4	2,4	2,4
Total connected load (kVA)	–	1.0	1.0	1.0	1.0
Mains voltage (V) according to EN 60204	–	230	230	110	110

The most important general features and functions of these special machines:

Construction and stability

Pipe welding machines are characterized by their stable and reliable design.

You have about:

A torsion-resistant base frame
Precise linear guides
High accuracy and resilience

Control and automation

The modern workshop machines also offer advanced control options, e.g:

Computer-controlled systems
Hydraulic mode of operation
Digital displays and control systems

Welding process and materials

These machines are versatile and suitable for tasks such as welding PE, PP, PVDF and other thermoplastic materials

They offer programmable welding parameters and precise temperature control for the required melting temperature

Additional functions

To improve efficiency and quality, the following features can be integrated, such as

PTFE-coated heating element
Electric planer
Automatic creation of welding records for documentation and inspection

Special welding options as an additional benefit

The machines offer extended welding options:

Special clamping tools for T, Y and X weld seams
Option to produce weld seams at various angles (45°, 60° and 90°)

Performance and efficiency

Modern pipe welding machines are characterized by good weld seam formation and enable precise, efficient and versatile processing of plastic pipes in various industrial applications.

AHLBORN KUNSTSTOFFE

Saddle welding machines for the production of reduced PP or PE T-pieces